Tropicana Wind Farm Foundations Detailed Design

Foundations design for the 116MW new Tropicana power station windfarm.

The site is located at the Tropicana Gold Mine, 340 km NE of Kalgoorlie, Western Australia and incorporates 4x 6.0 MW GoldWind Wind turbines, a 24MW solar farm and a 14MW battery storage system. It is expected to reduce Tropicana’s diesel and gas consumption for power generation by 96% and 50% respectively, slashing carbon emissions by more than 65,000 ton/yr on average over the life of the agreement. The renewable expansion of the existing power system was completed in 2025.

Detailed Design of the Civil Balance of Plant including:

  • 4 Crane pads
  • Access tracks from existing main mine access road
  • 4 WTG foundations
  • Solar farm earthworks.

Project Challenges

  • Concrete grade overspecified
  • Inability to source circular reinforcement in the local market.

How We Managed This

  • Concession on concrete grade requested to the client
  • Redesign of H.D. bolts bottom anchor plate
  • Replacement of circular reinforcement with segmental reinforcement (innovative approach).

Value Engineering

  • Assessment of the site-specific exposure classification for durability and the redesign of the H.D. bolts bottom anchor plate has allowed reducing the specified concrete grade
  • Replacement of circular reinforcement with segmental, rather than changing to a 2 directional perpendicular arrangement. This allowed to maintain reinforcement rates within the tender values.
Concrete pouring in wind turbine foundation at sunset.

Type of Work:

Civil Engineering, Structural Engineering

Location:

Australia, Goldfields, WA

Engineering Phase:

Construction Support, Detailed Engineering

Industries:

Infrastructure, Mining and Minerals, Wind and Solar

Duration:

4 months

Type of
Work:

Civil Engineering, Structural Engineering

Location:

Australia, Goldfields, WA

Engineering
Phase:

Construction Support, Detailed Engineering

Industries:

Infrastructure, Mining and Minerals, Wind and Solar

Duration:

4 months